Week 4 and last in this series. This week it’s forging turning the recycled silver into wire.

Lots of heavy tools and machinery this week. Using my rolling mill and hammers and a lot of elbow grease to forge and shape the silver into wire to make rings.

I began with the usual melting of the silver, but just before I quench I use my wide brass tweezers to flatten the sides creating more of an oblong shape to the nugget.  Once quenched and pickled I start rolling it through the mill.  I begin with the largest wire grove and then work it through to the next size with lots of heating to anneal in between until it gets down to about 2.5mm.  Quick heat, quench and clean then onto the next stage.

Once I have nice clean square wire I begin to forge, essentially hitting it with a heavy hammer to flatten, this also widens the wire.  I finish off this part of the process in the rolling mill to get a nice even depth to the wire, usually around 1mm. 

Once this stage is complete it’s a final heat, quench and clean then I have a usable piece of wire.  For the rings I have rounded the ends and stamped along the entire length. Finally shaped around a ring mandrel, polished and a little enamel added to the stamped shapes.

I hope you have enjoyed my month of recycling silver and seeing the process.

 

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